Increasing Ration Digestibility with Flake Technology | Atlas Yem

Increasing Digestibility in Nutritional Feeds with Flake Technology

Executive Summary : Flake technology is the process of steaming grains (Steam Chest) followed by precision rolling (Flaking Mill). This process triggers starch gelatinization, increasing digestibility to over 90%, effectively lowering feed costs for livestock operations.

What is Flake Technology?

Flake technology refers to the hydrothermal processing of grains like corn, barley, and wheat. Grains are conditioned in high-temperature steam towers and subsequently pressed through heavy-duty rollers to a specific micron thickness. This structural transformation maximizes the bioavailability of nutrients.

Starch Gelatinization: The Engineering of Efficiency

In industrial feed production, the primary loss occurs when animals cannot digest the starch in raw grains. Atlas Yem Flake Cooking Systems break down starch granules to achieve "gelatinization."

• Digestibility Boost: While traditional grinding offers 60-70% digestibility, flake technology pushes this to 90-95%.

• Net Energy (NE) Gain: Animals extract significantly more energy from the same volume of feed.

• Cost Minimization: Enhanced efficiency reduces the total cost of ration per ton by up to 20%.

Atlas Yem Flaking Mill: Engineering for Global Markets

Headquartered in Konya, Turkey, we export our manufacturing power to Arab countries (Saudi Arabia, UAE, Qatar) and Africa (Egypt, Sudan, Nigeria). Our systems are built on "Heavy-Duty" principles, ensuring 24/7 operational reliability even in extreme tropical climates.

Technical Advantages and Sub-Systems

1. Steam Chest: Homogeneous heat distribution that softens the grain's pericarp.

2. Flake Rollers: High-wear resistance rollers with micron-level precision adjustment.

3. Drying & Cooling: Integrated lines that prevent mold and extend shelf life.

Industry Debate: Corn Flake vs. Pelleted Feed? A major point of contention in livestock forums is whether corn is more effective as a flake or within a pellet. The reality is definitive: for ruminant nutrition, the ruminal degradability of flaked corn is superior to pelleted ground corn. Atlas Yem field data confirms that using flaked corn can result in a 2-3 liter daily increase in milk yield per cow.

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FAQ (Frequently Asked Questions)

How does flake feed impact digestibility?

It increases starch bioavailability up to 95% via gelatinization.

Does Atlas Yem provide international installation?

Yes, we offer turnkey projects across the Middle East, Africa, and beyond.

What is the ROI for a flaking system?

Through energy savings and yield increases, systems typically pay for themselves within 12-18 months.

People Also Ask (PAA)

What is the cost of a flaking mill?

Pricing depends on ton-per-hour capacity and the level of SCADA integration.

Why is steam flaking better than dry rolling?

Steam flaking ensures chemical changes in starch, whereas dry rolling only provides physical size reduction.